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Guide OT & IoT Security

OT and ICS Identity and Access Guide

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By NHI Mgmt Group, edited by Lalit Choda Updated 24 October 2026 17 min read
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Operational technology runs factories, pipelines, power, water, hospitals and transport, and its identity practices are often decades behind IT. Shared operator logins, default passwords on controllers, vendor accounts that never expire and remote access tools installed "temporarily" are common, partly because availability and safety come first and partly because much OT equipment was never designed for modern authentication. This guide is about one slice of OT security: who and what can log in, change logic or reach a controller, and how to prove it. It covers the identities found in OT, what IEC 62443, NIST SP 800-82 and recent joint government guidance require, controls that respect operational constraints, detection, metrics and a phased roadmap. It is written for OT security, identity and plant engineering teams; for OT security as a whole (architecture, protocols, monitoring, safety), see the OT Security Guide.

Key takeaways

  • Most OT compromises start in IT or through remote access. Joint CISA-led guidance warns that shared domains or credentials let attackers move from IT into OT, so a separate OT identity boundary gives the biggest early gain.
  • Vendor and integrator access is the highest-risk identity path. Broker it through one monitored route, enable it only for approved windows, require MFA and record the session.
  • Default and shared credentials are still how controllers fall. CISA's 2023 advisory on attacks against internet-facing PLCs found devices with default passwords or none at all.
  • Compensate where devices cannot authenticate. IEC 62443-3-3 and NIST SP 800-82 both expect compensating countermeasures (jump hosts, vaulting, physical controls, monitoring) rather than accepting anonymous access.
  • Safety sets the rules. Design emergency access, lockout policy and change windows with operations as co-owners.

Identities in OT environments

An OT estate holds far more identities than its staff list suggests, and many of them are non-human. NIST SP 800-82 Rev. 3 asks organisations to manage the credential life cycle (issuance, revocation and updates) for users, devices and processes across the OT environment.

IdentityTypical problemFirst control
Operators on HMIs and consolesShared accounts, always-logged-in stations, no individual attributionAttribute use through badge, shift log or vaulted checkout
Engineers and administratorsDomain accounts shared between IT and OT; standing rights to change logicSeparate OT accounts, just-in-time elevation
Vendors and integratorsPermanent remote accounts, shared credentials, tools outside change controlBrokered, time-boxed, recorded access
PLCs, RTUs and IEDsNo authentication, or default and hard-coded credentialsChange defaults; restrict who can reach and program them
Service accounts and applicationsBroad rights, old passwords, used interactively by peopleInventory, owner, least privilege, rotation through a vault
Machine identitiesManual provisioning, expired certificates, no ownerCertificate inventory and a renewal process that cannot stop production
AI and analytics systemsInbound access into OT for data, identity indistinguishable from other usersPush data out; give the AI system its own logged identity
Building, medical and connected devicesVendor-managed with limited visibilityInventory and segment. See the Device and IoT Identity Guide

MITRE ATT&CK for ICS records the attacker's view of this inventory. T0859 Valid Accounts notes that default credentials for control system devices may be publicly available and that overlapping credentials can let an adversary pivot "between the enterprise and operational technology environments". T1694 Insecure Credentials covers default and hard-coded credentials, which attackers favour because "they are typically forgotten about by system and device owners". For discovering these assets, see the OT Asset Visibility Guide.

Standards and guidance

IEC 62443

The ISA/IEC 62443 series sets requirements for industrial automation and control systems (IACS) and assigns them to asset owners, product suppliers, integrators and service providers. Part 3-3 groups system requirements under seven foundational requirements; identification and authentication control (FR 1) and use control (FR 2) carry most of the identity content, and the part also covers compensating countermeasures and least privilege. Part 2-4 sets security programme requirements for IACS service providers, which is where vendor and integrator access is addressed. For the full series, see the IEC 62443 Guide.

IEC 62443-3-3 requirementWhat it means for identity in practice
SR 1.1 Human user identification and authenticationNamed accounts for operators, engineers and vendors wherever the system supports them
SR 1.2 Software process and device identification and authenticationService accounts, applications and devices authenticate too, not only people
SR 1.3 Account management; SR 1.4 Identifier managementJoiner, mover and leaver processes that reach OT and vendor accounts
SR 1.5 Authenticator management; SR 1.7 Strength of password-based authenticationDefault passwords changed, shared secrets vaulted, password strength within device limits
SR 1.8 PKI certificates; SR 1.9 Strength of public key authenticationCertificate life cycle for secure protocols
SR 1.11 Unsuccessful login attemptsLockout settings that cannot lock an operator out during an emergency
SR 1.13 Access via untrusted networksRemote and vendor access controlled at the boundary
SR 2.1 Authorization enforcement; SR 2.6 Remote session terminationRole separation for operate, engineer and administer; remote sessions that can be ended
SR 2.8 Auditable events; SR 2.12 Non-repudiationLogs that tie actions to an individual, even where accounts are shared

Requirement names are from the IEC 62443-3-3:2013 table of contents; the full text is in the purchased standard.

NIST SP 800-82

NIST SP 800-82 Rev. 3 (September 2023) asks organisations to weigh "the increased risks of authenticated accounts from IT environments having access within the OT environment against the benefits of using centralized accounts", to use compensating countermeasures such as physical security where OT cannot support authentication, and notes that entering credentials during an emergency can delay an operator. The initial public draft of Revision 4 (21 September 2026) is restructured around NIST CSF 2.0; comments close on 30 November 2026.

Joint government guidance and regulation

  • Adapting Zero Trust Principles to OT (April 2026): CISA and four US federal partners set out identity, credential and access management (ICAM), jump hosts and PAM for OT.
  • Primary Mitigations to Reduce Cyber Threats to OT (May 2025): CISA, FBI, EPA and DOE ask operators to take OT off the public internet, change default passwords, use phishing-resistant MFA for remote access and disable dormant accounts.
  • Third-party ICS integrators (September 2026): an FBI and CISA fact sheet asks for least privilege, monitored remote access and authorised personnel listed in contracts.
  • Regulation: NIS2 Article 21(2) requires access control policies (point i), supply chain security (point d) and "the use of multi-factor authentication or continuous authentication solutions ... where appropriate" (point j). See the NIS2 Directive Guide.

Controls that work in OT

Separate IT and OT identity

  • Do not connect the two identity systems directly. The joint zero trust guidance says to avoid direct IT-OT trust relationships and that Active Directory used in OT should be entirely segmented, "ideally as a separate forest or domain".
  • No IT admin accounts in OT: do not let IT administrators log in to OT systems, or OT administrators to IT, without deliberate, logged elevation. See the Tiered Administration Guide.
  • Protect boundary systems as tier zero: jump hosts and DMZ servers that bridge IT and OT are prime targets.

Broker remote access

  • One entry point: the joint guidance "strongly" recommends a hardened jump host in the OT DMZ as the sole entry point for remote access, requiring MFA, patched, hardened and continuously monitored. See the Remote Access Identity Guide.
  • Time-boxed vendor access: enable vendor accounts only for approved maintenance windows and disable them automatically afterwards. NIST SP 800-82 suggests automatic timers for removing temporary remote access.
  • Record and watch: log all privileged sessions and push the logs out of OT without bi-directional control. See the Privileged Session Management Guide.
  • Remove unmanaged tools: take direct remote desktop, modems and unmanaged remote support software off OT networks.

Deal with shared accounts realistically

The joint guidance accepts that "privileged accounts may be shared accounts used by operators, with well-monitored break-glass accounts for emergency access". The aim is attribution, not purity.

  • Attribute: where the HMI supports it, use badge login or fast user switching.
  • Vault: where it does not, keep the shared credential in a vault, record who checked it out and when, and correlate with shift rosters. Vaulting also eases rotation.
  • Rotate on change: NIST SP 800-82 asks for procedures to change shared passwords when one is compromised or someone with access leaves.
  • Kill the defaults: change default passwords on every PLC, HMI, switch and gateway before deployment, and store them safely, since many OT systems have no password recovery.

Least privilege and privileged access

  • Separate roles: distinguish operator, engineer and administrator, and treat any account that can compromise safety or process integrity as privileged.
  • Just-in-time elevation: grant engineering rights for the duration of a change ticket. See the JIT Access Guide and the Privileged Access Management Guide.
  • MFA on change: the joint guidance recommends MFA to restrict firmware or logic changes for critical systems and on all privileged access from remote or external environments, noting that physical access is a common second factor in existing OT.
  • Service accounts: give historian, OPC and backup accounts owners and stop interactive use. See the Service Account Security Guide.

Authenticate devices and protocols

Legacy industrial protocols cannot confirm which device sent a message. CISA's February 2026 study of why operators have not adopted secure protocol versions (DNP3-SAv5, CIP Security, Modbus Security, OPC UA) found that "almost every operator interviewed mentioned challenges with deploying and maintaining PKI". CISA recommends signing communications, starting with remote access paths, boundaries between zones, firmware uploads and logic changes, and phasing in by signing first without dropping packets. Treat these certificates as owned machine identities. See the Machine Identity, PKI and Certificate Lifecycle Guide.

Segment by zone and conduit

IEC 62443 groups assets into zones and controls communication between them through conduits. Pair segmentation with identity: only named, authenticated identities should cross a conduit, and every crossing should be logged. For segmentation design, see the Network Segmentation and Microsegmentation Guide and the Zero Trust Identity Guide.

AI systems in OT

Joint guidance from CISA, ASD's ACSC and partners (December 2025) on integrating AI into OT asks operators to prefer push-based or brokered architectures "without granting persistent inbound access", to route any new connection through the existing DMZ or jump host, to limit active control by AI without a human in the loop, and to configure logging so "the logged AI identity is distinct from any typical machine or user identifiers". See the Zero Trust for AI Agents Guide.

Planning around operations

OT constraintIdentity control affectedPractical approach
Operators need immediate access in an emergencyLogin prompts, MFA, session lockPhysical access control to the room, local break-glass with audit, no MFA at the console itself
Lockout could stop an operator mid-incidentUnsuccessful login policyAlert on failed attempts instead of locking critical consoles
Policies pushed from a domain can break HMIsAuto-logoff, password replacementExclusion lists by machine, as NIST SP 800-82 warns
Devices support one shared account or noneIndividual authenticationJump host with MFA in front, vaulted credential, network restriction
Expired certificates could halt communicationSecure protocolsSigning before encryption; renewal tracking with alerts well ahead of expiry
  • Test before production: trial authentication changes in staging or a maintenance window, never on a running process.
  • Design break-glass for safety: the joint guidance calls emergency access "non-negotiable" and asks for documented procedures and break-glass accounts "with limited lifespans and stringent auditing". See the Break-Glass Account Guide.
  • Co-own policy: make plant managers, operators and engineers co-owners of access policy, with agreed escalation when a control could affect safety.
  • Practise manual operation: CISA's primary mitigations ask operators to keep and test the ability to run OT manually, which also limits the damage a compromised identity can do.

Detection and monitoring

Identity detections in OT should fire when behaviour breaks the approved access model and stay quiet during approved shifts, vendor windows and commissioning, which MITRE calls an "operational-fidelity gate".

  • Default or hard-coded credentials in use: successful authentication to ICS applications or network device interfaces with known vendor credentials (MITRE T1694).
  • Remote access out of pattern: ICS-role accounts logging in to the remote access gateway from an unusual location, then connecting into the ICS zone (MITRE T0822 External Remote Services).
  • Internet logons to devices: CISA's PLC advisory asks operators to monitor for unexpected or unusual access to devices from the internet.
  • Vendor sessions outside windows: any vendor connection outside an approved ticket, or from an unregistered device.
  • IT credentials in OT: any IT domain account authenticating to an OT system.
  • Logic and firmware changes: program downloads or mode changes not linked to a change record.
  • New accounts: accounts created on controllers, HMIs or the OT domain outside provisioning; T0859 notes adversaries create accounts for backup access.

For tooling and response, see the ITDR Guide and the OT Incident Response Guide.

Lessons from incidents

  • Colonial Pipeline (2021): the CEO told the US Senate that attackers used a legacy VPN profile the company no longer used, which did not have multi-factor authentication. The company shut down the pipeline as a precaution.
  • Ukraine power grid (2015): MITRE records that Sandworm Team used valid accounts to move through VPN connections and dual-homed systems to HMI workstations.
  • Unitronics PLCs (2023): CISA reports that IRGC-affiliated actors compromised internet-connected PLCs at US water facilities "likely by compromising internet accessible devices with default or no passwords", then set upload passwords that stopped operators reprogramming them remotely.
  • Industrial integrator (2025): according to FBI analysis, foreign actors inside a US industrial automation company's network in March and April 2025 searched for "customers" and "SCADA" and staged about 800 files of customer ICS information.
  • Jaguar Land Rover (2025): a cyberattack halted production at sites in the UK, China, India and Slovakia for weeks; the access route has not been published.
  • Stryker (2026): a source told BleepingComputer the attacker compromised an administrator account, created a new Global Administrator and used Intune to wipe nearly 80,000 devices. Device management consoles that reach OT-adjacent endpoints are privileged infrastructure.

Common failure patterns

  • One domain for IT and OT: a single Active Directory trust lets stolen IT credentials reach HMIs, the path joint guidance warns about.
  • Permanent vendor accounts: remote support accounts left enabled between visits, shared among a vendor's staff and never reviewed.
  • Defaults left in place: controllers commissioned with factory passwords and exposed to the internet, as in the Unitronics campaign.
  • Dormant remote access: VPN profiles that nobody uses but nobody disabled, the Colonial Pipeline entry point.
  • Shared accounts without attribution: a station logged in for years, so no action can be tied to a person after an incident.
  • IT policy pushed blindly: lockout or auto-logoff applied from the domain, prompting exemptions that are never removed.
  • Break-glass that is never tested or reviewed: emergency credentials known to many people, unchanged and unmonitored.

Framework mapping

This is an indicative NHI Mgmt Group alignment, not an official mapping. IDs were checked against the NIST CSF 2.0 text, the NIST SP 800-53 Rev. 5 catalogue, the CIS Controls v8.1 list (control level), an ISO/IEC 27001:2022 Annex A control list and the OWASP NHI Top 10 2025.

Control areaIEC 62443-3-3NIST CSF 2.0NIST SP 800-53 Rev. 5ISO/IEC 27001:2022 Annex ACIS Controls v8.1OWASP NHI
Identity inventory and life cycleSR 1.3, SR 1.4PR.AA-01, ID.AM-08AC-2, IA-4A.5.165NHI1
Human, device and process authenticationSR 1.1, SR 1.2PR.AA-03IA-2, IA-3A.8.56NHI4
Default and shared credentialsSR 1.5, SR 1.7PR.AA-01IA-5, IA-5(1), AC-2(9)A.5.174, 5NHI7, NHI10
Least privilege and role separationSR 2.1PR.AA-05AC-3, AC-6, AC-6(5)A.5.15, A.5.18, A.8.26NHI5
Remote and vendor accessSR 1.13, SR 2.6PR.AA-05, GV.SC-05, DE.CM-06AC-17, MA-4, PS-7A.5.19, A.5.206, 15NHI3
Zones, conduits and the IT/OT boundarySR 5.1, SR 5.2PR.IR-01SC-7A.8.20, A.8.2212, 13NHI8
Audit and monitoringSR 2.8, SR 6.2DE.CM-03, PR.PS-04AU-2, AU-6, SI-4, AC-2(12)A.8.15, A.8.168, 13No direct item
Emergency accessSR 1.11PR.AA-05AC-14, AC-2A.5.185No direct item

Metrics that show progress

MetricWhat it showsTarget direction
OT devices still on default credentialsExposure to the simplest attacksDown, towards zero
OT assets reachable from the internetAttack surface CISA asks operators to removeDown, towards zero
Remote access paths not through the broker or jump hostUnmanaged routes into OTDown, towards zero
Vendor accounts enabled outside approved windowsStanding third-party accessDown
Privileged and remote sessions recordedAttribution and forensic readinessUp, towards 100%
IT domain accounts with rights in OTStrength of the IT/OT identity boundaryDown, towards zero
Shared credentials vaulted with checkout recordsAttribution where individual accounts are impossibleUp
Logic or firmware changes with a matching change recordControl over the most dangerous actionUp, towards 100%

Implementation roadmap

PhaseActionsOutcome
First 30 daysFind internet-exposed OT assets and remote access paths; list vendor accounts; change default passwords on exposed devices; disable dormant remote accountsThe easiest routes in are closed
Days 31 to 90Stand up a single brokered remote access path with MFA and recording; vault shared and vendor credentials; agree break-glass procedures with operations; start the OT identity inventoryRemote and vendor access is controlled and attributable
Days 91 to 180Separate the OT domain or forest from IT; introduce role separation and just-in-time elevation for engineering changes; deploy the detections above; add integrator requirements to contractsStolen IT credentials no longer reach OT; privileged change is time-bound
Beyond 180 daysSpecify secure protocols and certificate management in procurement; phase in signing; give AI and analytics systems their own identities with push-based data flows; review against IEC 62443 and regulation yearlyDevices and machines authenticate, not only people

To benchmark the wider programme, see the OT Security Maturity Model.

Practitioner checklist

  • Inventory OT identities: operators, engineers, vendors, devices, service accounts, certificates and AI systems.
  • Remove OT assets from the public internet and change every default password.
  • Separate OT identity from the IT domain and protect boundary systems as tier zero.
  • Route all remote and vendor access through one jump host with MFA, approval, time limits and recording.
  • Vault shared credentials and attribute every checkout to a person and shift.
  • Separate operator, engineer and administrator roles, with just-in-time elevation for changes.
  • Require MFA for logic and firmware changes and for all privileged remote access.
  • Design, document and test break-glass access with operations.
  • Alert on default credentials, IT accounts in OT and vendor sessions outside windows.
  • Give AI and analytics systems distinct identities and no persistent inbound access.

Standards and references

Related NHI Mgmt Group resources: OT Security Guide · IEC 62443 Guide · Remote Access Identity Guide · Third-Party Access Guide · Privileged Access Management Guide

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NHIMG Editorial Note
Researched and written by the NHI Mgmt Group editorial team using AI tools, under the editorial direction of Lalit Choda. Facts are drawn from the sources listed on this page and checked by our automated quality process. Last updated 24 October 2026. Spotted an error? Use our contact page.
NHI Mgmt Group, the independent authority on Non-Human Identity, IAM and Agentic AI security. nhimg.org

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